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Painting drag / anti-drag wires
Posted: Mon Aug 16, 2010 3:17 pm
by Nick
Good day gents,
When preparing and painting your drag/anti-drag wires, did you sandblast and paint the threads? So far I've found that painting mucks up close-tolerance fits, and paint seems to chip off in those circumstances anyway. However once threaded, they should be safe from corrosion, no?
Interested to hear thoughts and experience on this.
Thanks
Nick
Re: Painting drag / anti-drag wires
Posted: Mon Aug 16, 2010 5:24 pm
by geofrancis
What would be the problem with using stainless steel material? Wouldn't have to paint them.
George
Re: Painting drag / anti-drag wires
Posted: Mon Aug 16, 2010 6:51 pm
by Nick
I guess the main problem would be that I've already purchased the material and fabricated the pieces.
...so do most of you guy use stainless for your drag/antidrag wires? I've heard it's more difficult to work stainless.
Nick
Re: Painting drag / anti-drag wires
Posted: Sat Aug 21, 2010 1:49 pm
by wassbiplane
I guess I'm lucky at "finding" stuff----found some SS rod just the right diameter to roll a 1/4 -28 thread onto.
Then I found a hollow tool with 3 adjustable blades that can be slipped over the threaded end of the rod and slowly
reduce diameter of the rod while you turn it down to slightly above the root diameter---this makes the rod stretch
in the major portion of the center of the rod---NOT in the smaller diameter THREAD that will stress crack in a hurry.
Turn slowly, use lots of coolant/lubricant--SS generates a LOT of heat when cutting/working.
Jerry
Re: Painting drag / anti-drag wires
Posted: Mon Aug 23, 2010 4:26 pm
by geofrancis
Jerry
Is this a thread roller? What is the brand name?
Thanks,
George
Re: Painting drag / anti-drag wires
Posted: Tue Aug 24, 2010 7:20 pm
by wassbiplane
No, I've found an outfit in DFW that rolls the threads--(when I get my flying wires laid out ) which will probably change the
length of 4 sets of drag wires. I cannot remember the name of the cutter--I'll look at the name on the blades-( found 2~3 sets on ebay after I bought the tool) --Jerry
Re: Painting drag / anti-drag wires
Posted: Sat Aug 28, 2010 7:31 pm
by Nick
Well I've decided to ditch the steel 4130 rod and go for stainless. Just seems to make more sense.
Thanks for the comments everybody.
Nick
Re: Painting drag / anti-drag wires
Posted: Wed Sep 01, 2010 9:27 am
by wassbiplane
Howdy folks,
Here are a couple of pix of the Genese Adjustable Hollow Mill----Used for turning down the central portion of
drag wires in the wings.--Moves the highest stress location to a longer section of the rod, instead of in the root of the thread.
You should leave a little oversize, and then polish on buffing wheels to remove any machine marks. Jerry
Re: Painting drag / anti-drag wires
Posted: Fri Sep 24, 2010 9:09 pm
by Nick
Good evening gents,
Stainless steel rods are threading like butter using a die holder in my Taig microlathe. Next question, wire length. The plans call for the drag/antidrag wires to be 40" pin to pin including clevis ends. To me that looks to be about 39" of rod. Can anyone confirm or correct this?
Thanks
Nick
Re: Painting drag / anti-drag wires
Posted: Fri Sep 24, 2010 10:35 pm
by splischke
Nick,
I just measured a Bruntons-made drag wire. 38-1/2" long. Each end is threaded 2-1/8".
-Scott