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Jigging the fairleads tubes for welding
Posted: Sun Aug 02, 2020 12:27 pm
by orchardair
Hatzers,
I am looking for creative ideas on how to jig the tube that holds the fairlead while I weld it.
Not having asbestos hands, I am afraid this idea won't work:
Capture.JPG
Thanks in advance.
Re: Jigging the fairleads tubes for welding
Posted: Sun Aug 02, 2020 1:12 pm
by Bitshifter
I used the small 90 degree welding magnets from Harborfreight.
Re: Jigging the fairleads tubes for welding
Posted: Sun Aug 02, 2020 7:36 pm
by mmarien
I used a rod to hold it in place. Also helped to align it.
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Re: Jigging the fairleads tubes for welding
Posted: Sun Aug 09, 2020 10:13 pm
by orchardair
Murryay
The rod was a great idea.
I got these from ACS: Part# 05-15051 MFR Model# M-035-000 And I think they'll work well.
Here are the 3/4" length of 7/8" tube tack-welded:
fairleadTubes.JPG
I took a string between the rudder pedal and the rudder to figure out the best placement for them, and the middle ones (in station 82.5 / 84) turned out to be much higher than the plans call for. makes for a straighter line to the rudder.
Re: Jigging the fairleads tubes for welding
Posted: Mon Aug 10, 2020 9:29 am
by mmarien
I did the same thing, but ended up changing them to fit the stringers better. Dang!
Re: Jigging the fairleads tubes for welding
Posted: Mon Aug 10, 2020 1:49 pm
by orchardair
Did you place the fairlead tube in station 82.5 inside or outside of the longeron line? Your picture seems to suggest it is on the outside, but I think the plans show it on the inside.
mmarien wrote:I did the same thing, but ended up changing them to fit the stringers better. Dang!
Re: Jigging the fairleads tubes for welding
Posted: Wed Aug 12, 2020 9:06 pm
by mmarien
It's on the outside. I redesigned the turtle deck and stringers. I'm only using five stringers and a wood turtle deck but I made my plane is a little fatter and rounder than the Classic. I was able to run the rudder cables on the outside all the way to the back. I put fairleads at Sta 84 and 151
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Re: Jigging the fairleads tubes for welding
Posted: Thu Aug 13, 2020 11:26 am
by orchardair
Very nice!
Re: Jigging the fairleads tubes for welding
Posted: Sat Aug 15, 2020 6:25 pm
by orchardair
I am now thinking that another (pair of) fairleads need to be installed between stations 45 and 82.5
I just don't see how according to the plans you don't get the rudder cable rubbing on the diagonal members that converge at 70" between those stations
Re: Jigging the fairleads tubes for welding
Posted: Sun Aug 16, 2020 7:03 pm
by mmarien
This picture from the Makelan CD shows the fairlead in front of Sta 82.5
fuselage.jpg