by JBMoore » Mon Sep 25, 2017 6:09 am
I didn't follow the plans completely.
In the area from the rear spar to the trailing edge, I too felt, would take the most abuse.
I built both of the ribs, in that area, as a truss with 1/16" ply on one side and 1/4" ply on the sides inside the space, not solid. Why? I wanted the strength and already had the truss ribs built.
I put the square wood pieces across the span in the area between the spars.
In the area behind the rear spar, I cut a triangle piece of 1/4" ply that would go from the spar to the TE matching the curve of the upper surface. I reinforced each side of the triangle with square pieces of wood on both sides. I placed it in the center of the space and glued it to the spar.
I ran a piece of 1/4" ply from the front spar all of the way to the TE at the same level and shape as the top of the ribs so it would be smooth.(which means the 1/4" ply mentioned above had to be set below the surface) I glued it to anything and everything along the way. On the bottom, at the TE, I cut some wedge fillers to fit between the ribs and center support. I cut a gusset to tie all of that together. I feathered all of the ply at the TE so it would match the metal TE.
As far as the wear tread on top, I cut a piece of aluminum and covered it with Randolph's wing walk "paint". I put several nut plates in the 1/4" ply and attached it with screws.
I have had no problems.
If I find some pictures, I post them.
Jeff Moore
I didn't follow the plans completely.
In the area from the rear spar to the trailing edge, I too felt, would take the most abuse.
I built both of the ribs, in that area, as a truss with 1/16" ply on one side and 1/4" ply on the sides inside the space, not solid. Why? I wanted the strength and already had the truss ribs built.
I put the square wood pieces across the span in the area between the spars.
In the area behind the rear spar, I cut a triangle piece of 1/4" ply that would go from the spar to the TE matching the curve of the upper surface. I reinforced each side of the triangle with square pieces of wood on both sides. I placed it in the center of the space and glued it to the spar.
I ran a piece of 1/4" ply from the front spar all of the way to the TE at the same level and shape as the top of the ribs so it would be smooth.(which means the 1/4" ply mentioned above had to be set below the surface) I glued it to anything and everything along the way. On the bottom, at the TE, I cut some wedge fillers to fit between the ribs and center support. I cut a gusset to tie all of that together. I feathered all of the ply at the TE so it would match the metal TE.
As far as the wear tread on top, I cut a piece of aluminum and covered it with Randolph's wing walk "paint". I put several nut plates in the 1/4" ply and attached it with screws.
I have had no problems.
If I find some pictures, I post them.
Jeff Moore